|Speed||Up to 85 mt/min (280 ft / min) and up to 2G acceleration|
|Operators Units||2 indipendent operating units with electronically controlled axes that can manage: Creasing/Cutting/Kiss cut/Milling (optional)|
|Power supply||Three-phase + N 400V + N single-phase 50/60 HZ|
||X 1.020 Y 720 Z 5 mm (X 40 Y 28 Z 0,2 in)|
SD Italian technology excellence designs the new Augusta F1R2 PRO digital die cutter. Augusta F1R2 PRO is based on a new concept of modularity and backward compatibility, which is expressed with the possibility of configuring the most suitable solution for current machining processes and evolving the machine according to future needs. Thanks to this new philosophy, SD customers will be able to implement and update the machine’s composition by dividing the investment over time and adapting their needs during the development of their business.
PRECISION: The prismatic guides with recirculating balls combined with high precision racks with inclined helical teeth guarantee handling of the axes with precision and speed.
QR CODE DETECTION: QR code detection to automatically refer the relative cutting program avoiding any error.
VIDEO CAMERA WITH MARKS DETECTION: Thanks to the high-camera system resolution it is possible to detect the marks in very short times and automatically adapt the cutting phase in compliance with shares generated by self-learning. Reading and automatic correction of any deformation with automatic cutting correction.
STABILITY: The double motorization on the gantry structure (c-d), with digital correction and synchronization of the beam movement ensures perfect balancing and maximum precision in any operation.
RIGIDITY: The anchorage of the “Y” cart is supported by a prismatic guide and by two considerable pads that guarantee its precision over time.
SMART CONFIGURATION: The basic composition of the new F1R2 PRO includes a central body available in 2 versions.
1 Machine with fixed worktop
The worktop is made of rectified and micro-perforated aluminum with a Silon carpet on the top. Thanks to this configuration it is possible to work in manual mode, that is by manually loading and unloading the sheet on the work surface.
2 Machine with conveyor worktop
With this configuration, through a conveyor belt, the unloading of the material takes place automatically. Once the machine has unloaded the processed material, it will be ready to receive the new sheet.
It combines the loading system of the FLEX configuration with a latest generation automatic unloader
SD responds to market demands by designing a completely automatic system in the unloading phase of the processed sheets which are deposited in a first conveyor bench station and subsequently picked up by a bridge unloader equipped with a suction table and then automatically stacked on a pallet. (maximum stack height 700 mm).
The sheet is unloaded in total safety and ensuring complete long autonomy to the cutting machine, without being manned, thus reducing the burden of operator costs and ensuring a high production capacity with a completely flexible and integrated system.
Automatic sheet feeder
Automatic sheet feeding bench with maximum stack height of 250 mm. Through this unit, the sheets to be processed will be picked up automatically thanks to a special suction cup system (a) that picks up and deposits the sheet on the work surface. The feeding bench can accommodate sheets of different sizes thanks to a system of fixed stops and 2 magnetic references (b) that can be easily removed and positioned in the chosen format.
This unloading bench allows an easy collection of the processed sheets. The unloading of the sheet is facilitated by a blowing system that facilitate the sheet evacuation from the cutting department to the unloading bench.
RIGIDITY: the anchorage of the “Y” carriage is supported by a prismatic guide and two major skids that ensure its accuracy over time.
SD has conceived this machine with a revolutionary concept making the cutting and creasing axes completely electronic (a), in this way the cutting and creasing settings automatically adapt according to the program that will be executed. The operating units are interchangeable and backward compatible.
Our design allows compatibility with the operating units of the entire SD cutting plotter range: Augusta F 50 R PRO and Augusta F 150 R PRO (Matrix version) depending on the working process needed.
OPERATING UNIT CONFIGURATION:The configuration of the operating units includes a head (plate) that can accommodate 2 units with extremely fast and precise electronic adjustment. The two units allow the insertion of the following groups: fixed and oscillating knife, creasing, kiss cut, 45° cut and electrospindle (optional).
21 INCH TOUCH SCREEN MONITOR: Personal computer with latest generation processors and solid-state drive installed on the machine.
AXES MOVEMENT: Movement operations (X-Y-Z) and its interpolation are managed through an extreme precise industrial CN.
OPERATIONAL COMMANDS: The new mobile console with Windows 10 operating system, simple and intuitive user interface consists of main and immediate operator commands:
- parking area
- printing registration abilitation
- axis manual movement
- axis speed movement
- selection of automatic or manual cycle
- automated positioning for material loading
- automatic reset of the processing
after down event
- lists with 5 programs with decrease counter
PC with new interface designed and developed by SD for a simple, effective and accessible programming even for those who are unfamiliar with computer.
SD-AUTOMATOR: SD Automator provides a wide range of tools that speed up and automate the day-to day jobs of structural designers, graphic designers, diemakers and sales people involved in the creation, communication, production of packaging and displays.
Its versatile modular structure lets you configure the packaging software for your own needs.
The SD Automator Library of resizable packaging standards has accumulated over 1.500 parametric designs for folding carton, corrugated board, grey board and PVC.
The CAD / CAM software is integrated with Adobe® Illustrator® helping professionals visualize the 3D model of the packaging with the product inside and apply graphics to the structure. With the new Step and Repeat over the layout directly in Illustrator® designers can generate production files with high resolution images.
The new F1R2 PRO with SD Automator optimizes every aspect of the packaging design and pre-production workflows.
The new F50R PRO automatic cutting plotter by SD introduces maximum flexibility in the management of the cutters, thanks to the brand new tool changer the customer has the possibility to manage the entire cutter compartment completely automatically. This increases production efficiency and eliminates the possibility of operator error. Up to 13 tools can be changed for maximum freedom of use.
Speed and Accuracy
The supporting structure consists of a monolithic base in thick steel, strongly ribbed and extremely rigid. All the details are ground on high precision numerical controls which guarantee stability and quality over time.
The F50R PRO automatic plotter is extremely fast and precise in all situations with axis movement of 120 metres-minute and acceleration and deceleration up to 2.3G.
|Pendulum machining||X 1600- Y 2050- Z 150 mm
X 3050- Y 2050- Z 150 mm
* Double work area pendulum
|Independent Z axes||Up to 4 independent units|
|Power supply||Three-phase 380/400 50 Hz|
|Tool change||Up to 13 positions + 12 positions (configurable|
X 2050 – Y 1600 – Z 150 mm
X 3050 – Y 2050 – Z 150 mm
X 4500- Y 2050- Z 150 mm
X 7600- Y 2050- Z 150 mm
|PRO SPEED||X 90- Y 90- Z 30 mt/min|
|Speed PRO AREA||X 90- Y 90- Z 30 mt/min|
The new F150R PRO cutting plotter features the possibility of tool change up to 25 positions which allows incredible modularity and speed. The four independent units are managed by individually and digitally controlled axes. A step forward in terms of innovation and precision of use.
The MATRIX module is a carrier module, designed to accommodate many different operating units. The versatility of this module makes it adaptable to many cutting needs.
Thanks to a simple and quick manual clutch, you can easily and quickly replace the chosen operating unit. Matrix can accommodate 8 different and retrofittable operating units and tools, fully electronic in their use. Matrix is characterized by a very high positioning speed combined with an extreme precision, ideal when dealing with the thinnest materials. The precision of the Z-axis positioning is guaranteed by a brushless motor. The sliding of the operating unit takes place through two prismatic guides combined with a ball screw. The Matrix axis center reaches a maximum value in Y equal to 1,800 mm.